Porcelain furnaces
Modern, 21st century porcelain furnaces are technically sophisticated, electronically-controlled devices with programmable cycles for firing dental porcelains. These include metal-ceramics for firing onto metal frameworks (classic precious or non-precious alloys, titanium) or all-ceramics such as zirconia or lithium disilicate. All-ceramic inlays or laminate veneers can be fired directly onto refractory model dies.
The principle unit of a porcelain furnace is its refractory firing chamber. Once the porcelain has been built up, the restorations can be placed onto mesh, cones, pins or firing pads for firing.
The heating coils are usually located in the upper housing of the furnace and arranged concentrically around the restoration. A motor-driven mechanism closes the firing chamber with the restoration inside, either by raising the firing platform or lowering the upper housing of the furnace. The firing cycle settings depend on the material being fired/procedures and run according to pre-set, standardised or custom programmes.
Many settings can be programmed precisely and independently of each other, for example times can be set to the split second (preheating/drying, heat-rate, hold-time, cooling) and firing temperatures for various materials such as opaquer, shoulder and dentine porcelains as well as glaze firings programmed accurately.
As the only way of preventing undesirable opacity in the porcelain is to evacuate the firing chamber during firing (vacuum phase), a built-in powerful vacuum pump is an essential part of a porcelain furnace.
Porcelain furnace
Combined firing/pressing furnaces are used for fabricating pressed-ceramic restorations (pressing procedure resembling casting which makes use of pressure and heat to liquefy ceramic blocks and force them into lost, refractory investment moulds) using special firing chambers and pressure plungers.
Whereas glass infiltration firing of presintered ceramic is possible in a porcelain furnace ("infiltration firing"), special high temperature sintering furnaces are required for the actual sintering process (such as for zirconia).
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Composites also composite (from the Latin componere = to compose) are tooth-coloured filling materials with plastic properties used in dental treatment. In lay terms they are often referred to as plastic fillings, also erroneously sometimes confused with ceramic… Composites also composite (from the Latin componere = to compose) are tooth-coloured filling materials with plastic properties used in dental treatment. In lay terms they are often referred to as plastic fillings, also erroneously sometimes confused with ceramic fillings due to their tooth colour. After being placed in a cavity they cure chemically or by irradiating with light or a combination of the two (dual-curing). Nowadays, composites are also used as luting materials. The working time can be regulated with light-curing systems, which is a great advantage both when placing fillings and during adhesive luting of restorations. Dual-curing luting materials are paste/paste systems with chemical and photosensitive initiators, which enable adequate curing, even in areas in which light curing is not guaranteed or controllable. Composites were manufactured in 1962 by mixing dimethacrylate (epoxy resin and methacrylic acid) with silanized quartz powder (Bowen 1963). Due to their characteristics (aesthetics and advantages of the adhesive technique) composite restorations are now used instead of amalgam fillings.
The material consists of three constituents: the resin matrix (organic component), the fillers (inorganic component) and the composite phase. The resin matrix mainly consists of Bis-GMA (bisphenol-A-glycidyldimethacrylate). As Bis-GMA is highly viscous, it is mixed in a different composition with shorter-chain monomers such as, e.g. TEGDMA (triethylene glycol dimethacrylate). The lower the proportion of Bis-GMA and the higher the proportion of TEGDMA, the higher the polymerisation shrinkage (Gonçalves et al. 2008). The use of Bis-GMA with TEGDMA increases the tensile strength but reduces the flexural strength (Asmussen & Peutzfeldt 1998). Monomers can be released from the filling material. Longer light-curing results in a better conversion rate (linking of the individual monomers) and therefore to reduced monomer release (Sideriou & Achilias 2005) The fillers are made of quartz, ceramic and/ or silicon dioxide. An increase in the amount of filler materials results in decreases in polymerisation shrinkage, coefficient of linear expansion and water absorption. In contrast, with an increase in the filler proportion there is a general rise in the compressive and tensile strengths, modulus of elasticity and wear resistance (Kim et al. 2002). The filler content in a composite is also determined by the shape of the fillers.
Minimally-invasive preparation and indiscernible composite restoration
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