Porcelain furnaces
Modern, 21st century porcelain furnaces are technically sophisticated, electronically-controlled devices with programmable cycles for firing dental porcelains. These include metal-ceramics for firing onto metal frameworks (classic precious or non-precious alloys, titanium) or all-ceramics such as zirconia or lithium disilicate. All-ceramic inlays or laminate veneers can be fired directly onto refractory model dies.
The principle unit of a porcelain furnace is its refractory firing chamber. Once the porcelain has been built up, the restorations can be placed onto mesh, cones, pins or firing pads for firing.
The heating coils are usually located in the upper housing of the furnace and arranged concentrically around the restoration. A motor-driven mechanism closes the firing chamber with the restoration inside, either by raising the firing platform or lowering the upper housing of the furnace. The firing cycle settings depend on the material being fired/procedures and run according to pre-set, standardised or custom programmes.
Many settings can be programmed precisely and independently of each other, for example times can be set to the split second (preheating/drying, heat-rate, hold-time, cooling) and firing temperatures for various materials such as opaquer, shoulder and dentine porcelains as well as glaze firings programmed accurately.
As the only way of preventing undesirable opacity in the porcelain is to evacuate the firing chamber during firing (vacuum phase), a built-in powerful vacuum pump is an essential part of a porcelain furnace.
Porcelain furnace
Combined firing/pressing furnaces are used for fabricating pressed-ceramic restorations (pressing procedure resembling casting which makes use of pressure and heat to liquefy ceramic blocks and force them into lost, refractory investment moulds) using special firing chambers and pressure plungers.
Whereas glass infiltration firing of presintered ceramic is possible in a porcelain furnace ("infiltration firing"), special high temperature sintering furnaces are required for the actual sintering process (such as for zirconia).
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Full dentures Full dentures (also called complete dentures) are removable restorations. They replace all the teeth in an edentulous jaw, mainly using prefabricated acrylic denture teeth and less… Full dentures Full dentures (also called complete dentures) are removable restorations. They replace all the teeth in an edentulous jaw, mainly using prefabricated acrylic denture teeth and less commonly made from porcelain. The denture base in the upper and lower jaw is generally made from acrylic (e.g. acrylates); in cases with particular requirements the hard palate of the upper jaw is covered by a metal palatal plate. There is no alternative restoration to full dentures without involving implants. An overdenture is a partial denture. An overdenture completely covers all elements connecting it to existing teeth or implants.
As no information regarding occlusal height, occlusal relationship, tooth position etc. can be derived from existing teeth for full dentures, step-by-step reconstruction of intermaxillary relationship and soft-tissue support, function and aesthetics using anatomical conditions is a particular challenge. The consistency of measured values such as the mandibular rest position or the extent of its variability due to tooth loss and restoration is therefore debatable. Diagnostic impressions of the jaw and, if applicable also an existing denture, are traditionally taken using stock trays for the fabrication of full dentures. Custom trays (functional trays) fabricated on the diagnostic models or existing dentures are used for taking functional impressions, after adaptation and additions (e.g. using thermoplastics, silicones). Positionally stable, slow-curing impression material (e.g. PVS) on the one hand produces different compression depending on the resilience of the mucosa, thus resulting in uniform pressure distribution to prevent pressure spots at a later stage. In addition, functional movements (swallowing, tongue, mouth, jaw and lip movements) are recorded to relieve anatomical and functional boundaries (e.g. mobile mucosal sections, fraenums or soft palate). The aim with full dentures in the upper jaw, therefore, is to achieve suction adhesion (distal post dam on the junction between the hard and soft palate, the palatal vibrating line); in the lower jaw the least objective is to have the denture rest in position.
Bite registration and determination of the midline, occlusal plane and height are completed using templates with bite rims or arrow point tracing; these are checked, for example, using speech tests. Facebow transfer can be used for arbitrary hinge axis determination. A try-in of the prefabricated denture teeth set up in wax on the acrylic baseplate enables a check of the aesthetics, retention, occlusion, articulation and speech function prior to finishing. The denture is finished in the dental laboratory. Various procedures are used with cold and heat-curing acrylics, pressing, packing, syringing and pouring, flasks or overcasts etc. Following final adjustment of the occlusion and articulation, trimming and polishing the denture is fitted in the patient's mouth.
In recent times this sequence with five to six appointments, which has been established for decades, has been considerably reduced (to two to three appointments) thanks to extensive digitisation. Different manufacturers offer the transfer of data acquired from the patient into a computer-supported virtual system. Digitised patient anatomy and prefabricated teeth or dental arches are placed in relationship to each other in a virtual articulator using CAD programmes and the denture base is then milled from a blank using a CAM process. The dental arches are either integrated in the milling blank pre-set (full denture is fabricated right away) or set up using prefabricated teeth (wax try-in and adjustment possible). |